Availability: | |
---|---|
Quantity: | |
Hydraulic Deep Hole Drilling Machine's Description
Shengxin Machinery's hydraulic deep hole drilling machine is designed for deep hole drilling process and is widely used in many industrial fields such as machine tool manufacturing, locomotives, ships, coal mining machinery, hydraulic equipment and power machinery. The machine tool has customization function and can adjust the configuration according to the specific needs of customers to meet different processing requirements.
This equipment is suitable for processing deep cylindrical holes, especially for boring various cylindrical workpieces. During the drilling process, oil is supplied through the guide car to effectively take away the chips and ensure the cleanliness and stability of the cutting area. The BTA internal chip removal method is adopted to ensure efficient chip removal during deep hole drilling. The machine controls the precise movement of the guide car and feed car through the PLC control system, and cooperates with the servo motor to ensure the accuracy and rigidity of long-distance feeding.
The machine tool is also equipped with an efficient cooling system to ensure stable cooling effect during long-term operation and prevent overheating from affecting the processing accuracy. In addition, the machine can be equipped with manual expansion tools according to needs, which significantly improves processing efficiency and production capacity.
Parameter | Value |
Customizable | Yes |
Structure | Deep hole drilling |
Dimensions | 800 x 3000 x 1600 mm |
Production Capacity | 100 units per year |
Model | T2135 |
Drilling Diameter Range | 40-100mm |
Boring Diameter Range | 40-350mm |
Center Height | 450 mm |
Maximum Boring Depth | 1000-12000mm |
Workpiece Clamping Diameter | 220-450mm |
Spindle Speed Range | 40 - 500 rpm (12 settings) |
Main Motor | 30 kW |
Feed Motor | 4.4 kW servo motor |
Feed Speed Range | 5-2000mm/min |
Cooling Unit | 5.5 kW (3 units) |
Cooling System Flow Rate | 300, 600, 900 L/min |
Product Features
1. Special design for deep hole drilling
Shengxin Machinery's hydraulic deep hole drilling machine is specially designed for deep hole drilling process, suitable for processing various deep cylindrical holes, especially boring cylindrical workpieces, ensuring high precision and high efficiency. Whether it is machine tool manufacturing, shipbuilding, coal mining machinery, or hydraulic power machinery, this equipment can provide stable and reliable processing capabilities.
2. Efficient chip removal
Adopting the advanced BTA chip removal method, the oil is supplied through the guide car during drilling, quickly taking the chips away from the cutting area, preventing chip accumulation, improving processing efficiency, ensuring processing quality and reducing equipment wear.
3. Servo motor drive, precision guarantee
The deep hole drilling machine adopts a servo motor drive system, which can accurately control the motion trajectory of the guide car and the feed car. The use of servo motors makes the long-distance feed transmission have high precision and high rigidity, ensuring the processing stability and accuracy during deep hole drilling.
4. Automation control system
Equipped with advanced PLC control system, it has a high degree of automation and simplifies the operation process. Users can monitor the processing status in real time through the PLC system, optimize the processing process, reduce human operation errors, and improve production efficiency.
5. Powerful processing capacity and efficient cooling
The machine supports a maximum boring depth of up to 12000mm, which can meet the processing needs of various complex workpieces. Equipped with an efficient cooling system, the cooling flow rate can reach 900L/min, ensuring that the temperature is controlled within the ideal range during the drilling process, reducing the impact of thermal expansion on the processing accuracy, and extending the life of the machine tool.
6. Optimized machine tool environmental protection design
Protective devices and ground oil tank structures are designed on both sides of the bed to effectively isolate the working area from the external environment, reduce the spread of oil pollution during processing, keep the workshop clean, and provide operators with a safer and more comfortable working environment.
Product Testing Process:
The testing process that Shengxin Machinery performs for its products is as follows:
1. Strict quality control
The company attaches great importance to the quality control of the manufacturing process, requiring workers to wear professional protective clothing and operate carefully in front of various precision processing equipment. Each production link follows strict quality standards to ensure that product quality remains consistent.
2. Comprehensive performance testing
On the production line, workers will conduct comprehensive and detailed inspections and tests on various functions of the machine. From mechanical performance, electronic control system to user experience, nothing is missed. Only by ensuring that each indicator meets the standard can the product pass the inspection.
3. Professional inspection process
The company has established a complete quality inspection process. From raw materials entering the factory to finished products leaving the factory, each link must be carefully inspected by professionals. Only by ensuring that every detail meets the standard can the product be finally delivered to customers.
4. Meticulous debugging and optimization
Workers will fine-tune and optimize the machine according to the test results to continuously improve product performance. Through precise debugging of key parameters, ensure that the product can perform at its best in actual use.
5. Thoughtful customer service
The company attaches great importance to providing customers with thoughtful technical support and after-sales service before delivery. The factory will tailor a debugging plan for the customer according to their specific needs and provide full guidance to ensure that the customer can use the product smoothly.
In general, Shengxin Machinery strictly controls every key link in product manufacturing and strives to deliver high-quality and high-performance products to customers. This rigorous and professional work attitude is an important reason why its products are trusted.
FAQ
1. What is the maximum boring depth of this deep hole drilling machine?
The maximum boring depth supported by this equipment is 1000mm to 12000mm, which can handle deep hole processing needs of different depths.
2. How to ensure high precision during processing?
The machine is driven by a servo motor to ensure feed accuracy and rigidity, and cooperates with the PLC control system to optimize the processing process to ensure high precision and stability during long-distance processing.
3. Can the machine be customized to meet specific needs?
Yes, we provide OEM customization services. Equipment can be designed and produced according to the specific needs of customers to ensure that the product fully meets your application requirements.